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QJET MANTENANCE DEPARTMENT COMPRISES OF THE FOLLOWING SECTIONS:

  • QUALITY CONTROL
  • MECHANICAL
  • ELECTRICAL
  • INSTRUMENTATION

 Maintenance Details

 

 

INSTRUMENTS SECTION:-:<p>​​</p><h2 style="background-color:#ffffff;">Main moto for the instrumentation team is to make the equipment and systems available for trouble free running.</h2><h4 class="ms-rteElement-H4B" style="background-color:#ffffff;">Assisting 'Operations' during Peak time operations for trouble free, short turn-around seamless lining up of systems:</h4><p style="background-color:#ffffff;"><br></p><table cellspacing="0" width="100%" class="ms-rteTable-default" style="background-color:#ffffff;"><tbody><tr><td class="ms-rteTable-default" style="width:388.889px;"><strong>INSTRUMENT TECHNICIAN TASKS</strong></td><td class="ms-rteTable-default" style="width:387.778px;"><strong>EQUIPMENTS</strong></td></tr><tr><td class="ms-rteTable-default">AIR REFERENCE PRESSURE GAUGE CHECK : 6M</td><td class="ms-rteTable-default">Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">AVR SYSTEM, PRINTER  WORKS</td><td class="ms-rteTable-default">AvR System and Printer</td></tr><tr><td class="ms-rteTable-default">DP GAUGE SYSTEM</td><td class="ms-rteTable-default">Differential Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">E/H VALVE PM</td><td class="ms-rteTable-default">Electro Hydraulic Valve</td></tr><tr><td class="ms-rteTable-default">FLOATING SUCTION CHECK</td><td class="ms-rteTable-default">Floater and Pressure Transmitter</td></tr><tr><td class="ms-rteTable-default">FLOW CONTROL VALVE PREVENTIVE MAINTENANCE</td><td class="ms-rteTable-default">Flow Control Valve</td></tr><tr><td class="ms-rteTable-default">FLOW CONTROLVE VALVE EFFECTIVE CHECKS TO BE CARRIEDOUT</td><td class="ms-rteTable-default">Flow Control Valve</td></tr><tr><td class="ms-rteTable-default">FLOW SWITCH PREVENTIVE MAINTENANCE</td><td class="ms-rteTable-default">Flow Switch</td></tr><tr><td class="ms-rteTable-default">INLET PRESSURE / PUMP DISCHARGE PRESSURE GAUGE  GAUGE : 6M</td><td class="ms-rteTable-default">Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">INTERTERISTRIAL LEAK DETECTOR FUNCTION TEST AND PM</td><td class="ms-rteTable-default">Level Switch</td></tr><tr><td class="ms-rteTable-default">LEVEL SWITCH PM</td><td class="ms-rteTable-default">Level Switch</td></tr><tr><td class="ms-rteTable-default">METER CALIBRATION</td><td class="ms-rteTable-default">Display, Bulk and Pulse Meter</td></tr><tr><td class="ms-rteTable-default">METER CALIBRATION DISPENSERS</td><td class="ms-rteTable-default">Display, Bulk and Pulse Meter</td></tr><tr><td class="ms-rteTable-default">METER CALIBRATION REFUELLERS</td><td class="ms-rteTable-default">Display, Bulk and Pulse Meter</td></tr><tr><td class="ms-rteTable-default">METER REPAIR, REPLACEMENT WORKS</td><td class="ms-rteTable-default">Display, Bulk and Pulse Meter</td></tr><tr><td class="ms-rteTable-default">MOV PM</td><td class="ms-rteTable-default">Motor Operated Valve</td></tr><tr><td class="ms-rteTable-default">PRESSURE GAUGE  CALIBRATION</td><td class="ms-rteTable-default">Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">PRESSURE SAFETY VALVE CHECK</td><td class="ms-rteTable-default">Pressure Safety Valve</td></tr><tr><td class="ms-rteTable-default">PRESSURE TRANSMITTER PM</td><td class="ms-rteTable-default">Pressure Transmitter</td></tr><tr><td class="ms-rteTable-default">PUMP PRESSURE GAUGES CHECK</td><td class="ms-rteTable-default">Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">PUMP VIBRATION CHECK</td><td class="ms-rteTable-default">Hydrant Pump</td></tr><tr><td class="ms-rteTable-default">TEMPERATURE TRANSMITTER PM</td><td class="ms-rteTable-default">Temperature Transmitter</td></tr><tr><td class="ms-rteTable-default">TOUCH PC PROBLEM</td><td class="ms-rteTable-default">AvR System</td></tr><tr><td class="ms-rteTable-default">VENTURI PRESSURE GAUGES CHECK : 3M</td><td class="ms-rteTable-default">Pressure Gauge</td></tr><tr><td class="ms-rteTable-default">EMERGENCY SHUTDOWN SYSTEMS TESTING</td><td class="ms-rteTable-default">E.S.B.</td></tr></tbody></table>Main moto for the instrumentation team is to make the equipment and systems available for trouble free running. 12
MECHANICAL SECTION<h2>​</h2><h2>AUTO-MECHANICAL:</h2><ul><li><h4 class="ms-rteElement-H4B">CONDUCT PERIODICAL PREVENTIVE MAINTENANCE CHECKS AS PER LAID OUT GUIDELINES.</h4></li><li><h4 class="ms-rteElement-H4B">TROUBLE SHOOT THE HYDRAULIC SYSTEMS, EQUIPMENTS AND KEEP THE UNITS IN FIT CONDITION FROM TIME TO TIME.</h4></li><li><h4 class="ms-rteElement-H4B">​GENERAL UPKEEP OF THE REFUELLING UNITS, TYRES INSPECTION AND REPLACEMENT, AND SUPPORT OTHER ENTITIES IN KEEPING THE UNITS IN OPERATION.</h4></li></ul><h2>PLANT MECHANICAL:                          </h2><ul><li><h4 class="ms-rteElement-H4B">CONDUCT DAY TO DAY AND PREVENTATIVE MAINTENANCE OF THE PUMPS, FILTERS, TANKS, VALVES, BASKET STRAINERS, UTILITIES (FIRE WATER, POTABLE WATER).</h4></li><li><h4 class="ms-rteElement-H4B">TANKS INSPECTION, CLEANING AND MAINTENANCE.</h4></li><li><h4 class="ms-rteElement-H4B">MOV's, E/H VALVES PREVENTIVE MAINTENANCE.</h4></li><li><h4 class="ms-rteElement-H4B">FW & PW SYSTEM CHECKS AND MAINTENANCE.</h4></li><li><h4 class="ms-rteElement-H4B">PETROL STATION MAINTENANCE AND LIASION WITH M/s. WOQOD.</h4></li><li><h4 class="ms-rteElement-H4B">APRON FOR THE VARIOUS PIT VALVE MAINTENANCE, IDENTIFICATION, DEWATERING OF VALVE-CHAMBERS AND PIT BOXES.​</h4></li></ul>CONDUCT PERIODICAL PREVENTIVE MAINTENANCE CHECKS AS PER LAID OUT GUIDELINES.13
ELECTRICAL SECTION:-<h2 class="ms-rteElement-H2B">Improving the Fleets uptime by doing daily checks and scheduled PM activities recommended by OEM, JIG, and Chevron.</h2><h3 class="ms-rteElement-H3B">In Fleets (Dispensers, Fuellers, Cars, Bridger’s, P/Up and Pit flushers, Fork lift).</h3><div><h3 class="ms-rteElement-H3B"><br>1.       Checks of all vehicles.</h3>a)      Check the healthiness of all lamps.</div><div>b)      AC condition<br>c)       Pneumatic system<br>d)      Electronic system<br>e)      Bonding and Lanyard<br>f)       Emergency Engine shutoff<br>g)      Interlock system<br>h)      Vehicle starting system and also the battery condition.<br> <br>Will complete all vehicles checks once in day, and will maintain daily check list.<br> <br>In the above most of them are visual checks, if we found any abnormality will attend the problem immediately and rectify.<br> <h3 class="ms-rteElement-H3B">2.       Periodical checks according to SAM:-</h3>a)      Condition of Vehicle AC<br>b)       Battery condition<br>c)       Water detector checks.<br> <br>During our checks if we found any abnormality will attend immediately and rectify.</div><div><h3><br>Plant Electrical system:-</h3>1.       Maintaining the Emergency Power supply system (DG set) 100% available during power failures, for that we are doing load test on DG sets in every weekend to know the healthiness of the DG set.</div><div><br>2.       HVAC system available all the times in all Qjet Locations, periodical maintenance awarded to AMC provider. And system monitoring by In-house technical team.</div><div><br>3.       Monitoring of Uninterrupted Power supply (UPS) systems of all locations.</div><div><br>4.       All pumps, starters, Electrical panels, Cathodic Protection system, Street and fuel farm lighting are managing in good condition by doing scheduled preventive maintenance.</div><div><br>During preventive maintenance if we found any abnormality, will attend immediately and rectify.</div><div><br></div><div><br></div>QJet Electrical Section aims to Improve the Fleets uptime by doing daily checks and scheduled PM activities recommended by OEM, JIG, and Chevron. 11

 

 

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